Custom high-precision CNC machining and electroplating of stainless steel double-row gear parts
Custom high-precision CNC machining and electroplating of stainless steel double-row gear parts
With over twenty years of professional experience, Ganyuan factory, relying on its advanced multi-axis CNC machining centers, high-precision CNC gear hobbing machines, precision gear grinding equipment, and comprehensive gear measurement systems, deeply applies modern CNC machining technology to the manufacturing of stainless steel double-row gears. Through technological innovation, it has achieved precision levels and performance that are difficult to match with traditional machining methods.
I. What machining guarantees does CNC machining provide for double-row gears?
Stainless steel double-row gears require extremely high synchronization accuracy and phase consistency between the two rows of tooth profiles. CNC technology provides reliable guarantees for this:
Sub-micron level synchronization accuracy control: Through precise programming of the multi-axis CNC machining center, the two rows of tooth profiles of the double-row gear can be completely synchronized, with the cumulative tooth pitch error controlled within 0.005mm, achieving the national standard level 4 precision standard.
Precise reproduction of complex tooth profiles: For specially designed involute, circular arc tooth profiles, and tooth direction modifications, the five-axis machining center can complete the precision milling of the double-row tooth profile in one operation, with a tooth profile error ≤0.003mm, ensuring ideal meshing characteristics.
Custom high-precision CNC machining and electroplating of stainless steel double-row gear parts
High consistency of tooth row phase: CNC programmed machining ensures that the two rows of teeth in the double-row gear maintain a precise phase relationship in the circumferential direction, effectively avoiding transmission shock and vibration caused by phase deviation.
II. What optimizations does CNC machining bring to material properties?
Stainless steel double-row gears need to maintain stable transmission performance under high-speed, heavy-load conditions:
Excellent tooth surface integrity: Through precision hobbing, grinding, and ultra-precision machining, the tooth surface roughness can reach below Ra0.4. Combined with professional heat treatment processes, a uniform and dense reinforced layer is formed, significantly improving wear resistance and pitting corrosion resistance.
Maintaining inherent material properties: Optimized cold working parameters, combined with a precise temperature control system, minimize the impact on the metallographic structure of the stainless steel material during processing, ensuring that the gears maintain excellent corrosion resistance and high-temperature stability.
Balanced load-bearing capacity of the double-row gears: Through precise tooth profile dressing and tooth direction modification, a balanced force distribution is achieved on the double-row tooth surface, effectively extending the gear's service life and increasing the load-bearing capacity by more than 40% compared to single-row gears.
III. How Does CNC Machining Ensure Gear Production Consistency?
In large-scale transmission system manufacturing, the quality stability of gears directly affects the overall machine performance:
Absolute Consistency in Digital Manufacturing: From the first piece to the batch, CNC programmed machining ensures that each set of double-row gears has identical precision parameters and meshing characteristics, meeting the assembly requirements of high-precision transmission systems.
Comprehensive Quality Monitoring System: Utilizing a gear measurement center and a 3D scanning system, over 30 parameters, including tooth profile, tooth direction, tooth pitch, and tooth surface roughness, are 100% inspected, establishing a complete quality database.
Comprehensive Material and Process Traceability: From raw material selection to the final product, a complete traceability system is established, providing material certificates, heat treatment records, machining parameters, and inspection reports for each gear set.
CNC machining technology, through its four major technological advantages—"synchronous precision control of double-row tooth profile," "optimized tooth surface strengthening performance," "stable batch quality," and "flexible response to customization"—sets a new industry standard for stainless steel double-row gear manufacturing. Based on over 20 years of technological accumulation and continuous investment in equipment innovation, Ganyuan factory not only provides customers with high-quality transmission components that meet international standards, but also provides key technological guarantees for the long-term reliable operation of various precision mechanical equipment.
We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system.
5-axis CNC workshop
Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc.
Auxiliary production equipment: electroplating, anodizing, hard anodizing and surface treatment. We have complete testing equipment: sophisticated three-dimensional testing, two-dimensional testing, hardness tester, height meter, projector and other conventional testing equipment. If you are interested in our products, please contact me and I will provide the best price support and quality service.
2D inspection equipment
Product Packaging
Packaging Details
- Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
- Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
- According to the requirement of customer.
FAQ
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
A9: Yes, we will keep them well and won't release them to the third party without your permission.
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q11: If you make poor quality goods, will you refund?
A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied
