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Precision Reliable electroplating machining of cams 5-axis CNC turning manufacturing

Precision electroplating machining of cams 5-axis CNC turning manufacturing

Ganyuan factory boasts over 20 years of precision machining experience, specializing in the professional manufacturing of electroplated cams. Equipped with high-precision CNC machine tools and 3D measuring equipment, we ensure accurate cam profiles and a uniform, dense electroplated layer. We provide wear-resistant and corrosion-resistant cam solutions for automated equipment, guaranteeing the long-term stable operation of transmission systems.

Product Description

Precision Cam Machining Experts (Electroplated)

As a core component of mechanical transmission systems, the surface quality of cams directly affects transmission accuracy and service life. We specialize in the precision machining of electroplated cams, leveraging advanced electroplating processes and professional surface treatment technologies to provide various industries with high-quality cam solutions that are wear-resistant, durable, precise in transmission, and stable in performance.

Professional Cam Electroplating Technology

electroplating

Precision electroplating machining of cams 5-axis CNC turning manufacturing

Equipped with fully automated electroplating production lines and precision machining equipment, we can handle the surface strengthening needs of cams on various substrates. Through precise process parameter control, we ensure that the electroplated layer thickness uniformity reaches ±0.5μm, the adhesion strength passes ISO standard testing, and the surface hardness reaches HV600 or higher. Especially for cams with complex contours, we employ special fixture designs and anodizing layouts to ensure uniform plating across all parts.

Diverse Electroplating Process Options

We offer a variety of surface strengthening solutions, including hard chrome plating, electroless nickel plating, and composite electroplating. Hard chrome plating can achieve a surface hardness of HV800-1000, significantly improving wear resistance; electroless nickel plating provides a uniform layer thickness and excellent corrosion resistance; composite electroplating forms a wear-resistant composite material layer on the substrate surface. Our technical team will recommend the most suitable electroplating solution based on the cam's operating conditions.

Advanced Processes Ensure Electroplating Quality

Cam electroplating faces technical challenges such as controlling the uniformity of the plating on complex curved surfaces, ensuring adhesion, and maintaining dimensional accuracy. We effectively solve these problems through innovative processes: employing pulse electroplating technology to improve the plating coverage of contoured areas; ensuring the bonding strength between the substrate and the plating through precise pretreatment processes; and using microcomputer control technology to precisely control the plating thickness.

Comprehensive Quality Assurance System

We have established a complete cam inspection process, equipped with professional instruments such as plating thickness gauges, microhardness testers, and adhesion testing equipment. In addition to routine dimensional inspections, we also conduct wear resistance tests, fatigue tests, and corrosion resistance tests on the cams to ensure the reliability of the products in actual use. We establish complete quality files for each batch of products, achieving full quality traceability.

Our electroplated cam products have been widely used in many important fields such as automation equipment, precision instruments, and automotive engines. With professional electroplating technology and rich processing experience, we are committed to providing every customer with the highest quality cam products, using exquisite surface treatment processes to provide reliable assurance for transmission systems.

Company Profile

    We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of  market tempering and exploration, it has high-quality   technical management personnel, experienced designers, R&D personnel and a   perfect company management system cnc precision.

5-axis CNC workshop

         Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment cnc precision: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc. 2.5-dimensional detection equipment ​

We utilize advanced CNC lathes and milling centers to manufacture precision stainless steel watch parts, achieving tight tolerances and complex geometries. Machining stainless steel requires specific tooling strategies and parameters to prevent work hardening, tool wear, or surface imperfections

two-dimensional testing

cnc precision surface treatment

          For surface treatment, our suppliers have been working with us for many years. They have rich experience and are familiar with all the quality requirements of each other. The quality is stable and more guaranteed. Such as: heat treatment, spray painting, powder coating, blackening, silver/gold plating, electrolytic polishing, nitriding, phosphating, nickel/zinc/chromium/TiCN plating, anodizing, polishing, passivation, sandblasting, galvanizing, heat treatment , hardening, laser marking, etc. according to customer requirements. Aluminum alloy surface oxidation

Product Packaging

Packaging Details

  1. Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
  2. Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
  3. According to the requirement of customer.

FAQ

Q1: Where can I get product & price information?

A1: Send us an inquiry e-mail, we will contact you once we received your mail.

Q2: How long will I get the sample?

A2: Depends on your specific items, within 3-7 days generally.

Q3: What kinds of information do you need for a quote?

A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.

Q4: What are the payment terms?

A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.

Q5: How to deliver the goods?

A5: We deliver the products by courier company.

Q6: Are you a trading company or factory?

A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.

Q7: What shall we do if we don't have drawings?

A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.

Q8: Can we get some samples before mass production?

A8: Absolutely yes.

Q9: Will my drawings be safe after sending them to you?

Q10: Is it possible to know the operation status of my products without visiting your company?

A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

Q11: If you make poor quality goods, will you refund?

A11: In fact, we won't take risks to produce poor-quality products. Meanwhile, we manufacture good quality products till you are satisfied

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