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Exquisite knurled screws – core mechanical equipment for custom manufacturing
Exquisite knurled screws - core mechanical equipment for custom manufacturing
Detailed Explanation of Core Equipment for Knurled Screw Manufacturing: Precision Enables High-Quality Anti-Slip Fasteners
Knurled screws, as core anti-slip fasteners in mechanical assembly, electronic equipment, and instrumentation, achieve convenient manual tightening and secure locking through surface-knurled patterns such as straight lines and mesh patterns. Their processing precision, pattern regularity, and mechanical properties rely entirely on the precise operation of specialized manufacturing equipment. The manufacturing of knurled screws involves multiple processes, including knurling and precision finishing, each corresponding to dedicated core equipment.
I. Core Knurling Equipment: Creating Anti-Slip Patterns, Highlighting Core Product Value
Knurling is the core process for knurled screws. Specialized equipment uses a cold rolling process to extrude regular patterns onto the screw surface, ensuring clear and uniform patterns without damaging the screw's performance. This is a key piece of equipment in manufacturing.
- Knurling Machine (Thread Rolling Machine): Available in two-axis, three-axis, and fully automatic hydraulic types. It uses knurling wheels to plastically deform the screw surface, forming patterns. The two-axis thread rolling machine is a general-purpose type, suitable for Φ6~Φ80mm screws, and can switch between three operating modes with rolling pressures of 6~20T. The three-axis thread rolling machine is suitable for hollow and thin-walled screws, preventing deformation. The fully automatic hydraulic type improves efficiency by more than 50% and can simultaneously complete threading and knurling. Its core function is to ensure regular patterns, free of irregularities and defects, ensuring coaxiality, and improving anti-slip properties and aesthetics.
- Lathe (including knurling cutter): Used for high-precision, small-batch, and irregular-shaped knurled screw processing. The blank is fixed on the chuck, and the pattern is formed by extrusion through the knurling cutter. Pattern parameters can be precisely controlled. The knurling cutter can be replaced as needed, providing high processing accuracy and suitable for screws used in precision instruments, overcoming the customization limitations of thread rolling machines.
Exquisite knurled screws - core mechanical equipment for custom manufacturing
II. Finishing and Inspection Equipment: Strict quality control ensures compliant delivery.
After knurling, finishing and optimization details are required, followed by inspection to check for defects, ensuring that the product meets specifications, guarantees interchangeability, anti-slip properties, and service life, and conforms to industry standards and customer needs.
- CNC Lathes: Perform precision finishing on knurled screws, including precision turning of the shank and chamfering of the head, controlling dimensional tolerances to ≤±0.01mm, removing burrs and flash, ensuring a smooth surface, precise dimensions, and optimized appearance.
- Heat Treatment Equipment: Improve the mechanical properties of the screws, eliminate machining stress, enhance hardness, wear resistance, and fatigue resistance, preventing deformation and breakage during use. High-strength screws can have their surface hardness further improved through carburizing and tempering processes, making them suitable for heavy-duty applications.
- Precision Testing Equipment: Includes projectors, hardness testers, thread gauges, etc., for comprehensive product quality testing. Projectors detect pattern parameters, hardness testers test mechanical properties, thread gauges test thread accuracy, and surface defects are identified, ensuring a 100% pass rate.
Equipment Synergy Advantages, Empowering Customized and Large-Scale Production
Various equipment operate in synergy, forming a complete "raw material to finished product" processing system: pretreatment ensures raw material compliance, billet forming achieves efficient shaping, knurling creates core patterns, and finishing and testing strictly control quality.
We utilize a full set of professional equipment, adaptable to various materials and sizes from Φ1.6 to Φ80mm, supporting both standard and custom-designed patterns, catering to both large and small-batch production. Our equipment employs a precision control system to ensure consistent patterns, accurate dimensions, and reliable performance, meeting the needs of multiple industries and providing cost-effective products and customized solutions.
We are a manufacturer integrating industry and trade. We have more than 20 years of experience in production technology. We are located in Dongguan City, Guangdong Province, China. We have advanced high-end professional production and processing technology, and are committed to innovative R&D and production. After years of market tempering and exploration, it has high-quality technical management personnel, experienced designers, R&D personnel and a perfect company management system cnc precision.
5-axis CNC workshop
Our factory has a plant area of about 2,000 square meters and masters core processing technologies. It has high-end precision production equipment cnc precision: CNC lathes, 5-axis CNC, 4-axis CNC, stamping equipment, die-casting equipment, etc. 2.5-dimensional detection equipment
Product Packaging
Packaging Details
Commercial packaging: 1pc/plastic bag + color box +carton + pallet;
Industrial packaging: (1). plastic tube + carton + pallet; (2). plastic bag + kraft paper + carton + pallet;
According to the requirement of customer.
FAQ
Q1: Where can I get product & price information?
A1: Send us an inquiry e-mail, we will contact you once we received your mail.
Q2: How long will I get the sample?
A2: Depends on your specific items, within 3-7 days generally.
Q3: What kinds of information do you need for a quote?
A3: Kindly please provide the product drawings in PDF, if provide in STEP or IGS will be better.
Q4: What are the payment terms?
A4: We accept 50% as a payment deposit, when the goods are prepared, we shoot photos or videos for your check, and then you can pay the balance. For small quantities, we accept Paypal, the commission will be added to the order. For big amounts, T/T is preferred.
Q5: How to deliver the goods?
A5: We deliver the products by courier company.
Q6: Are you a trading company or factory?
A6: We are factory direct with 17 experienced engineers and more than 50 employees as well approximate 3,000m2 workshop area.
Q7: What shall we do if we don't have drawings?
A7: Please send your sample to our factory, then we can copy and provide you better solutions. If send us pictures or drafts with dimensions(Length, Height, Width), CAD or 3D file will be made for you.
Q8: Can we get some samples before mass production?
A8: Absolutely yes.
Q9: Will my drawings be safe after sending them to you?
Q10: Is it possible to know the operation status of my products without visiting your company?
A10: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
